Caple C602E Installation Manual

ILFP INSTALLATION MANUAL & CHECK-OFF SHEET ECN-M0258 Rev. 1.9, Date 07-15-2013 Part #90-1213-200 PALFINGER Liftgates, LLC. 15939 Piuma Ave

Revision 1.9 - 10 - Installation Dimensions 4 - Installation Dimension sheets are supplied with each individual ILFP, as there are too many di

Revision 1.9 - 11 - 4.1 Chassis and Body Preparation 4.1.1 Mount frame clearance The ILFP mount frame clearance will vary based on chas

Revision 1.9 - 12 - 4.1.2 Rear sill preparation To assure that the gate reaches the body/trailer floor, the rear sill of the truck/trailer may h

Revision 1.9 - 13 - Figure 6 Sill cut-out – sideview • Reinforce all rear sill cut-outs to maintain sill integrity. • Some trailers are

Revision 1.9 - 14 - Gate Installation 55.1 Truck Installation Never work under mount

Revision 1.9 - 15 - 5.1.1.1 Installation without slide rail mounting fixture Make sure the specific install drawing supplied with the lift gate

Revision 1.9 - 16 - 5.1.1.2 Installation with slide rail mounting fixture 14.29"12.10"10.29"1.49"2.95"0.68"1.45&qu

Revision 1.9 - 17 - 5.1.2 Liftgate attachment 48"700 Figure 9 Liftgate installation to previous installed rails 1) Weld the push pull brac

Revision 1.9 - 18 - 5.2 Trailer Installation 5.2.1 Different mounting setups for trailer applications 1) Rapid mount bolt-on Includes bol

Revision 1.9 - 19 - 5.3 Liftgate basic power connection and battery cable routing 12 Volt Control power needs to be connected to operate the “D

TABLE OF CONTENTS Revision 1.9 - 2 - TABLE OF CONTENTS TABLE OF CONTENTS ...

Revision 1.9 - 20 - 5.4 Removal of transportation safety bolts When lift gate installed properly and basic functions available, transpo

Revision 1.9 - 21 - Control power wiring setup To maintain the best possible power supply, install the auxiliary batteries as close as possible

Revision 1.9 - 22 - 5.4.1 Platform storage Up-stops With gate power wiring in place and fully functional, place gate and platform in

Revision 1.9 - 23 - 5.4.2 Slider rail stops setting 700 Figure 17 Slider rail stops • For final adjustment, lift the platform all the way up ti

Revision 1.9 - 24 - Electrical Installation 6 When performing electrical installation, be certain to install and secure everything in a way whe

Revision 1.9 - 25 - 6.2 Wiring schematic main battery power - Truck setup Ground Cable (Third Battery Shownfor heavy applications Only)+-Liftgate

Revision 1.9 - 26 - 6.3 Wiring schematic main battery power - Trailer setup Ground Cable Ground(Third Battery Shownfor heavy applications Only)+

Revision 1.9 - 27 - 6.4 Trail charger installation Ground Cable Ground+-Liftgate Mount Frame2 Ga. Liftgate Power CableGround+-Aux. Batteries +-G

Revision 1.9 - 28 - 6.5 On/off switch installation 6.5.1 Truck setup Lead the 3-wire cab switch (J-11 plug) together with the battery cable (2 G

Revision 1.9 - 29 - 6.6 Control board wiring and connector setup 2 GA CABLE4 WIRE CABLE# 2 BLACK# 4 BLACK# 1 BLACKGREEN / YELLOW (+)(-)CIRCUIT

TABLE OF CONTENTS Revision 1.9 - 3 - 6.8 Control board wiring and connector setup (Easy move model) ... 31 6.

Revision 1.9 - 30 - 6.7 Control board plug setup STOPSTARTFOOT CONTROLSLIDE VALVESPOWER PACKGROUND for PC BOARDCIRCUIT BOARD K+SECONDARY HARNES

Revision 1.9 - 31 - 6.8 Control board wiring and connector setup (Easy move model) 2 GA CABLE4 WIRE CABLE# 2 BLACK# 4 BLACK# 1 BLACKGREEN / YELLO

Revision 1.9 - 32 - 6.9 Control board plug setup (Easy move model) STOPSTARTFOOT CONTROLSLIDE VALVESPOWER PACKGROUND for PC BOARDCIRCUIT BOARD K

Revision 1.9 - 33 - 3/8" or lessEasy Move slide sensor Proximity switch plate B-15 Lift arm sensor 6.10 Easy Move Sensor Adjustment and setu

Revision 1.9 - 34 - Slide angle sensor B-15 Lift armVoltage differencebetween store andslide position0.34 V @ blue1Meg Ohm Resistora. Attac

Revision 1.9 - 35 - 6.11 Control box wiring (internal) for turn knob model OFFONPOS#4#32Hand Control SLIDELIFTin outupdown#7 #6#4#3J328180(-)314

Revision 1.9 - 36 - Hydraulic schematic 7 S1, S2 on lift cylinder and S7, S8 on push pull valve block are double acting release valves:They hav

Revision 1.9 - 37 - 7.1 Lubrication Location of Grease Zerks (7 on each side, 14 total) Oil level in the power pack tank (see marking ins

Revision 1.9 - 38 - Decal – B Version 1 Decal - C Decal - D Decal - A Decal - F Decal - G Decal - J Decal - H Decal – B Version 2 Decal – B Vers

Revision 1.9 - 39 - The picture below will help you to place all decals visible in order to get maximum operational safety.

TABLE OF CONTENTS Revision 1.9 - 4 - Figure 27 Plug setup on PC - Board ...

Revision 1.9 - 40 - JOB NO.GATE NO. VIN NO.OWNER'S MANUAL IN CABON-OFF SWITCH WORKING & DECAL IN PLACEWIRING1. Power Cord SecuredOPERATI

TABLE OF CONTENTS Revision 1.9 - 5 - Safety Infromation 1 This manual follows the Guidelines set forth in “ANSI Z535.4-2007” for alerting you t

Revision 1.9 - 6 - Important Notes: 2 1. Review lift gate invoice and packing slip to assure delivery of correct gate and complete delivery o

Revision 1.9 - 7 - BED HEIGHT RANGE DEFINES THE LIMITS WITHIN THE LIFTGATE WILL OPERATE PROPERLEY. • Minimum bed height dime

Revision 1.9 - 8 - Chassis Dimension Sheets 3 Figure 1 Trailer dimension sheet

Revision 1.9 - 9 - me Figure 2 Truck dimension sheet